Technical Data
CompareORP / Redox
| Measuring Principle | Sensor ORP / Redox |
| Application | Flotation, leaching, neutralization, outlet monitoring |
| Characteristic | Resistent against electrolyte poisoning and dirt repellent gel-electrode including process connection NPT 3/4" |
| Measuring range | -1500mV to +1500mV |
| Measuring principle | Gel-compact electrode with double chamber reference system, potassium nitrate bridge electrolyte and PTFE-diaphragm, platinum ring |
| Design | Compact electrode in PPS housing with NPT3/4" process connection |
| Material | Housing: PPS ORP electrode: platinum ring Double chamber reference system: KNO3 and KCl/AgCl |
| Dimension | Diameter: 22 mm (0.87 inch) Length: 150 mm (5.91 inch) |
| Process temperature | 0 to 80 °C (32 to 170 °F) |
| Process pressure | 1 to 10 bar abs at 80 °C (15 to 145 psi abs at 176 °F) |
| Temperature sensor | NTC |
| Ex certification | (optional) FM IS NI Cl. I Div.1&2, Groups A-D |
| Connection | Process connection: NPT 3/4" Memosens plug |
| Ingress protection | IP 68 |
ORP / Redox
| Measuring Principle | Sensor ORP / Redox | |
| Application | Flotation, leaching, neutralization, outlet monitoring | |
| Characteristic | Resistent against electrolyte poisoning and dirt repellent gel-electrode including process connection NPT 3/4" | |
| Measuring range | -1500mV to +1500mV | |
| Measuring principle | Gel-compact electrode with double chamber reference system, potassium nitrate bridge electrolyte and PTFE-diaphragm, platinum ring | |
| Design | Compact electrode in PPS housing with NPT3/4" process connection | |
| Material | Housing: PPS ORP electrode: platinum ring Double chamber reference system: KNO3 and KCl/AgCl |
|
| Dimension | Diameter: 22 mm (0.87 inch) Length: 150 mm (5.91 inch) |
|
| Process temperature | 0 to 80 °C (32 to 170 °F) | |
| Process pressure | 1 to 10 bar abs at 80 °C (15 to 145 psi abs at 176 °F) |
|
| Temperature sensor | NTC | |
| Ex certification | (optional) FM IS NI Cl. I Div.1&2, Groups A-D | |
| Connection | Process connection: NPT 3/4" Memosens plug |
|
| Ingress protection | IP 68 | |
Case Studies
Municipal Wastewater Treatment — Wastewater Treatment Plant · ORP Application Case
Project Background
Municipal Wastewater Treatment customers at the Wastewater Treatment Plant stage have long faced the challenge of insufficient accuracy in effluent quality monitoring and instruments prone to contamination causing data drift, affecting compliance discharge, placing higher demands on the stability and measurement accuracy of ORP.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable ORP for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Municipal Wastewater Treatment conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Food & Beverage — Food Production Line · ORP Application Case
Project Background
Food & Beverage customers at the Food Production Line stage have long faced the challenge of high hygienic measurement requirements, with inline instruments needing to withstand CIP/SIP cleaning while maintaining stable accuracy, placing higher demands on the stability and measurement accuracy of ORP.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable ORP for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Food & Beverage conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Chemical & Pharmaceutical — Reactors and Storage Tanks · ORP Application Case
Project Background
Chemical & Pharmaceutical customers at the Reactors and Storage Tanks stage have long faced the challenge of highly corrosive media and complex conditions, requiring corrosion-resistant and explosion-proof instruments, placing higher demands on the stability and measurement accuracy of ORP.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable ORP for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Chemical & Pharmaceutical conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Power & Energy — Power Plant Boiler and Turbine · ORP Application Case
Project Background
Power & Energy customers at the Power Plant Boiler and Turbine stage have long faced the challenge of unstable measurement under high temperature and pressure, with high maintenance and downtime costs, placing higher demands on the stability and measurement accuracy of ORP.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable ORP for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Power & Energy conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
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